Art Clay Canada Ltd.
Sherwood Park, AB
Ph: (780) 430-4353
Fx: (780) 701-2447
TF: (866) 820-2234

 
 


Jade Broach


Spirit of the Rock was born from a successful ebay store and nearly 2 years of successful auction selling.

I constantly seek a higher connection with nature, cultures and art. You will see this throughout my web site with the items I import and the one of a kind art/spritual tools created.

Likewise, my group of like minded artist friends contribute to many of the original artworks found collected under Spirit of the Rock Originals.

Please feel free to browse and question your own connection with life and your roll within it. Don't be surprised when you feel drawn or compelled to obtain one or more of the fabulous items housed by Spirit of the Rock.


Art Clay Information and General Questions

How does Art Clay become silver?

When Art Clay Silver is taken out of the package, it is a slightly moist lump of clay, composed of silver powder, organic binders, and water. The clay is then molded into its desired generic shape, and dried. After completely drying, the clay can then be filed, sculpted, and sanded, after which it is fired with a gas stovetop, butane torch, or kiln.

During the firing process, the organic binders burn away and the resulting silver particles "sinter", becoming denser and stronger. The burning away of binders and sintering of metal causes the piece to shrink 8-10% in overall size. Once completely fired, the remaining piece is composed of 99.9% pure silver.

Examples of the three different firing methods.

KilnButane TorcheGas Stove

What’s in Art Clay?

Art Clay Silver is composed of 1-20 micron sized silver particles, organic binders, and water. Once completely dried and fired, the remaining piece is 99.9% pure silver.

What is the difference between Sterling Silver and Pure Silver?

Sterling Silver is composed of 92.5% silver and 7.5% of one or more other metals. A common misconception is that copper always makes up the remainder, when in reality titanium, platinum, palladium, and a list of other metals are often used. The addition of another metal to the silver creates an alloy. Sterling Silver is stronger than Pure Silver, and as an alloy, it tarnishes more quickly as well.

Pure Silver is composed of 99.9% silver and nothing else.

Solid SilverFired Art Clay - Mirror Finish

Fired Art Clay - Mirror Finish & Solid Silver

These two slides compare Art Clay Silver, finished with a perfect mirror shine, to a piece of Solid Silver. Magnification 2100 times. Note the similarity and the fine surface of the Art Clay.

Is Art Clay safe to use?

Yes, all but one of Art Clay's products are non-toxic, and most carry the ACMI "AP" seal.

The manufacturer of Art Clay, Aida Chemical Industries, Co., Ltd. is a member of the Art & Creative Materials Institute.

The Art & Creative Materials Institute, Inc. is an international association composed of a diverse and involved membership, and is recognized as the leading authority on art and creative materials. ACMI's members are art and creative materials manufacturers, and currently there are over 210 members.

Since its inception, ACMI's certification program has certified that products in the program are either non-toxic or appropriately labeled with any cautionary language and safe use instructions. Of the 60,000 art materials in the program, 100% of the children's products and 85% of those meant for the adult artist are certified as non-toxic. This certification program has received the endorsement of experts in the field of toxicology and is one of the finest industry programs in existence. ACMI seeks to create and maintain a positive environment for art and creative materials usage; to promote safety in art and creative materials; and to serve as an information and service resource on art and creative materials.

What do the ACMI Seals mean?

The AP (Approved Product) Seal, with or without Performance Certification, identifies art materials that are safe and that are certified in a toxicological evaluation by a medical expert to contain no materials in sufficient quantities to be toxic or injurious to humans, including children, or to cause acute or chronic health problems. Additionally, products bearing the AP Seal with Performance Certification or the CP Seal are certified to meet specific requirements of material, workmanship, working qualities, and color developed by ACMI and others through recognized standards organizations, such as the American National Standards Institute (ANSI) and the American Society for Testing and Materials (ASTM).

Who makes Art Clay?

Art Clay is manufactured in Japan by Aida Chemical Industries. Aida Chemical Industries is a family owned company that recycles and reclaims metals, including the precious metals gold and silver. In 1991 Aida Research and Development obtained a patent for the manufacturing process for a metal clay, which became Art Clay. The clay, paste and syringe types were introduced to Japan in late 1992. The Aida Planning Department began to develop the books and other accompanying materials and, in April, 1994, Art Clay Silver and Gold were officially introduced into the general public in Japan. Art Clay World, USA is the North American distributor of Art Clay, and you can click here for a list of links to other worldwide distributors.

Aida Chemical Industries is a "green" company. It collects metals which already have been used and reclaims these metals. Such items as computer circuit boards and silver from photographic supplies are processed in tremendous quantities every year. A portion of this harvest becomes Art Clay Silver and Art Clay Gold.

Aida combines these reclaimed metals with non-toxic, organic binders. The result is a product which can be handled safely. Every effort has been made to assure the safety of artists using Art Clay. Even the production processes used to create Art Clay are designed to have minimal effects on the environment.

General Questions

Q. What is Art Clay Silver?

Art Clay Silver is a pure metal powder combined with non-toxic binders and water. When kiln, torch or gas stovetop fired, the binders burn away, leaving pure, 99.9% silver. Art Clay Silver can be added to a variety of media: glass, ceramics, porcelain and polymer clay to name a few. It can be rolled, sculpted, stamped, sanded, filed, engraved, drilled and pre-polished, all prior to firing. Once fired, it is pure silver and can be treated like any other pure silver. More information about the different products can be found here .

Q. What makes Art Clay Silver great?

Silver Art Clay shrinks only 8-10%, with Low Fire shrinking only 8-9%, the lowest in the industry. Art Clay includes a broad range of products, like Oil Paste and Overlay Paste , Slow Dry and Low Fire Slow Dry, and 22k Gold Clay products that fit particular needs, and offer a more complete range of materials to create with. Using Art Clay Silver consistently results in beautiful pieces.

Q. How is Art Clay manufactured?

Art Clay is a recycled product manufactured by Aida Chemical Industries in Japan. Aida recycles and reclaims a variety of different metals, and the silver comes from many different sources, like film stock and negatives.

Q. What are the basic steps in working with Art Clay?

Read the instructions which are included in the package. Form the malleable clay to the desired shape. Dry the clay following one of the recommended processes. Detail the greenware with files, sandpaper, or other tools. Make sure the clay is completely dry, to ensure it is ready to fire. Fire the dried piece using a kiln, torch, or gas stove. Once the piece is cool, then finish.

Q. What is the secret to success in working with Art Clay Silver?

The secret is to follow the 10-80-10 rule. Spend no more than 10% of your time working on the roughing out the shape while the clay is malleable. Allow 80% of your time to focus on working the dry clay into the exact state you want. This is when you file, sand, cut, and engrave your work. After completing this process, the piece should be mostly finished. The remaining 10% should come after the firing, and spent finishing the piece, sanding and polishing.

Q. What are the different products Art Clay World carries?

You can find out about the different products on our product information page. You can browse our online catalog on the public shopping cart.

Q. What is the difference between Low Fire Clay and Regular Art Clay Silver?

Low Fire Clay can do everything regular clay can do, and much more. The Low Fire Clay fires as low as 1200°F which allows for greater compatibility with more materials and gemstones like moonstone. It only shrinks 8-9%, the lowest in the industry. Regular clay works great, but should never be fired below 1472°F, and shrinks a little bit more, around 8-10%. More detail can be found on this comparison chart between the two products.

Q. Where Can I buy Art Clay?

You can buy Art Clay directly through us, on our website or by phone, toll free. You can also purchase Art Clay through one of our many distributors.

Working with Art Clay

Getting Started

Q. How can I get started with Art Clay before I am able to attend a class?

We carry several wonderful books, and a great video that demonstrates the process. You can start with the Basics Book, which is now available in English, and then move on to Instruction Books 2 & 3. The books feature step-by-step projects, which will take you through the basic techniques of using Art Clay, including firing, and are well photographed. The video is almost an hour long, and provides an excellent overview of the process, and the best demonstration of torch firing.

Keeping Art Clay Silver Pliable

Q. How do you keep Art Clay Silver moist and malleable?

Once you open the mylar package, the clay begins to dry, much like porcelain. You can use water and a moist brush to lightly hydrate the Art Clay while you shape your work. Keeping the clay covered with something moist will let you put it down momentarily.

Q. What's the shelf life of unopened Art Clay Silver?

In its mylar packaging, Art Clay Silver should be fine for up to five years. Store in a cool dark place, but do not refrigerate or freeze.

Q. How should I store opened Art Clay?

Keep all unused portions of Art Clay pliable in an airtight package, like a clay keeper. You can also use plastic wrap, then double seal it in a small plastic bag, with a moist sponge at the bottom. This will also keep the clay pliable. Store in a cool dark place, but do not refrigerate or freeze.

Rock Hard Art Clay Silver

Q. I have rock hard pieces of Art Clay, what can I do?

There are two options. You can collect all of your unfired crumbs, hardened pieces and even Art Clay Silver dust into a sealable container, add water, and stir. This simple method will create Art Clay Silver paste, which can be used again. The other method is to collect all the pieces of unfired clay into a sealable plastic bag, and add a couple of drops of water. After the clay softens a little, and with patience, you can work it back into pliable clay. Remember to add small amounts of water at a time, and allow it to soak in.

(Please note: If you combine any Low Fire Clay with any regular Art Clay Silver, you must fire at the temperature of the clay with the highest minimum firing temperature.)

Thickness

Q. How thin can I make my Silver Art Clay pendant?

1mm thick will make a strong, durable pendant, and our plastic slats are the perfect guides. To assure even thickness, you can roll out the clay between the plastic slats. Mat board may also be used as it is about 1 mm thick.

How to Dry Art Clay Silver

Q. How do you ensure Art Clay is dry before firing?

The suggest drying times of regular Art Clay is:

Hair dryer: At least 10-15 minute 4 inches (10cm) from the piece.

Food Dehydrator: 10 minutes at 145ºF

Cooking plate, kiln or oven: At least 7-10 minutes at 300ºF

Natural dry: At least 24 hours at room temperature.

These times are approximates, as different conditions like humidity will affect drying time. Drying times for other products can found on the product description and directions page.

Q. How can you check to see if your work is dry?

You can check to see if a piece is dry by setting it on top of a piece of clean glass, let it sit for a moment, and then slide the piece away from it's original position. Any condensation on the glass indicates a piece that isn't completely dry. If there is any visible moisture, extend the drying time to ensure the piece is completely dry before firing. Art Clay must be dry before firing; any water in the piece, during firing, may cause it to break.


Firing

Q. How do you Fire Art Clay Silver?

You can use a kiln, torch or gas stove to fire most Art Clay Silver. This chart shows the different firing times, which a kiln can easily follow. Torch and gas stove methods are similar in bringing the silver up to a glowing orange, (the sintering temperature), and holding for a short period of time. Temperature is critical because over-firing can cause the silver to melt. Art Clay Silver matures at 1600ºF/870ºC, a sintering temperature. This heat causes the silver particles to fuse together. This is only slightly lower than the melting temperature for fine silver (1696ºF). Fluctuations in firing temperature can result in reaching melting temperature.

Q. What are the limitations firing with the torch or gas stove?

You should not fire glass, ceramics or other materials sensitive to rapid temperature changes. You should not fire pieces larger than 25g, or work larger than a half dollar.

Firing Art Clay Silver and Gold Clay Together

Q. How do you fire Art Clay Silver and Gold clay together?

The best way to make a combination piece is first to make the gold element, then fire it at 1860ºF for 60 minutes. This will completely sinter the gold. Then build the Art Clay Silver around the gold element, using any of the forms of Art Clay Silver. Then fire again at 1600ºF for 10 minutes. The gold and silver piece shown in the picture gallery was made in this manner. There are several other methods available for incorporating gold into your work, such as vermail and keumboo methods.

Support During Firing

Q. How do you support a delicate object during firing?

We recommend using a soft ceramic fiber cloth/blanket. We do not recommend alumina hydrate. Silver Art Clay fires so quickly and has so little shrinkage that sagging of the piece is not usually a problem.

Q. What other materials can I fire?

Cork clay is excellent and has consistent results. You can shape it, and use it as a base to create hollow forms. Paper and pulp products like paper clay are also an option. Always check before firing anything, high temperatures can produce unexpected chemical reactions.

Q. What should I not fire?

Never fire plastic, Styrofoam, or similar materials, as toxic fumes may be produced. Aluminum foil must also be avoided. The best rule is, if you are uncertain, do not fire it.

KILNS

Type of Kiln

Q. What type of kiln is best for firing Art Clay?

We recommend and sell the SC series kilns from Paragon Industries. The SC-2 is the most popular kiln for firing Art Clay, while the SC-3 is essentially a larger version. The SC kilns are programmable for time, temperature and ramp up (speed at which the kiln heats up) using the Sentry Express electric controller. The other kiln we recommend and sell is the Caldera, a multi purpose kiln, with similar controls and different features.

Q. What is the difference between the SC and Caldera Kilns?

The SC series are easy to use, fast, portable and cheap to operate. They feature a simple 3 key controller, and an easy to use front loading design. The Caldera has a higher temperature range, is top loading and easy to repair. The Caldera has different attachments, like a bead collar, that add versatility to the kiln. The Caldera excels as a multi purpose kiln, allowing you to fire up to 2350ºF, and is best when speed and moving are not issues. The SC is ideal for classroom and teaching environments, the front door makes it very easy to load, and it is much faster than the Caldera. Both models run on regular voltage and can be plugged into any household socket.

Other Kilns

Q. What about other types of kilns?

Any kiln that can accurately hold the necessary temperatures for firing will be adequate. You should test your kiln, as your kiln may have slight variations in temperature inside the chamber, especially if it is a larger kiln. Depending upon where within the kiln you place the Art Clay, a hot spot could cause the piece to be over-fired, or under-fired. Please double check, or use the lower temperature for longer. Glass fusing kilns, enameling and other computer controlled kilns are ideal, and you can make a cone sitter do the job as well. Cone sitting directions can be found here.

Fired Art Clay Silver

Strength

Q. How strong is Art Clay Silver?

Art Clay Silver properly fired will be strong enough for making pendants, earring, rings and most common jewelry items. It will withstand normal wear and tear. Art Clay is quite durable, but requires additional support, such as 12 gauge silver wire, to make bangle style bracelets.

Fine Silver

Q. What is the difference between fine and sterling silver?

Fine silver is pure silver (0.999 or 99.9% pure). Sterling silver is 92.5% silver to which is added other metals, primarily copper, creating an alloy. The addition of particular metals to silver makes sterling harder than fine silver.

Tarnish

Q. Does fine silver tarnish?

Fine silver will tarnish, but not as fast as sterling. The other metals added to create sterling cause it to tarnish more rapidly.

Additions

Q. Can you add more to something once it is fired?

Even if you fire a piece and are not satisfied with the result, you can add more clay and re-fire it. It's amazing to see the new clay bond to the previously fired piece and become one solid piece. During this process you can repair, add, and change your piece. (Please note: Ensure the silver is clean before adding additional Art Clay.)

Repairs

Q. I've broken my piece, how can I fix it?

Repairs can be made with Oil Paste, which allows you to join fired pieces back together. Art Clay Oil Paste is a great substitute for flux and solder.

Q. Can I solder findings onto my piece after I have fired it?

Yes, it is very easy to solder onto Silver Art Clay. It is dense enough to accept solder because the silver particles in the unfired clay are 1 to 20 microns in size. During firing, the particles sinter closely together.

Working with Other Metals and Materials

Incorporating Different Metals

Q. What types of metals work best with the Art Clay Silver?

Fine silver, sterling silver, brass and copper all can work well with Art Clay Silver. Fine silver wire can be placed directly into the Art Clay and then fired together. The heat of the firing fuses them together, and there is no need to solder them. Brass and copper can also be used, but require special attention in design, so that the metals are captured in the Art Clay. Sterling silver works best with Low Fire Art Clay, and must be fired at lower temperatures to work successfully.

Q. What's the deal with sterling silver and copper turning black?

That is firescale and it's copper to blame. That black coating is basically a result of heating copper in the presence of oxygen, and can be removed in a "pickle" solution, or manually by filing and sanding. The lower firing temperatures possible with Low Fire Art Clay Silver reduce firescale and allow for a better joint between the sterling and Art Clay. We do not recommend firing sterling at higher temperatures, like 1472°F, or torch firing, because the firescale may prevent a good bond with sterling, which may cause problems. Depending on handling, sterling may become significantly weaker when fired.

Q. How do I use Liver of Sulfur?

Liver of sulfur requires heat to work well. You can add a small piece (dime sized) to a glass of hot water, which will produce excellent effects, and a rotten egg odor. The longer the piece stays in the liver of sulfur, the darker it becomes. You can remove liver of sulfur with metal polish, or by reheating the piece. It is best to store liver of sulfur in a dry, dark place. Please see this page for more info.

Gemstones

Q. What gemstones are best to use in Silver Art Clay?

We recommend and sell laboratory grown stones, and cubic zirconium (CZs). You can easily set these into the Art Clay and fire them with a kiln, torch, or gas stove. Remember to let pieces with stones air cool, quenching a hot stone may crack or shatter the stone. Please see this page for more info.

Q. Can I use natural gemstones?

Some natural stones may be used, but there is always the possibility they will break, or shift colors. Stones with a hardness greater than 7.5 on the Mohs hardness scale should be strong enough to survive firing. However, inclusions in the stone can cause the stone to break, and the heat may also cause the stone to shift colors, often in unattractive ways. Please see this page for more information, or for more details regarding a particular stones, go to the forum and ask.

Q. What gemstones should I avoid using with Art Clay Silver?

Diamonds should not be fired, as well as most members of the quartz family. Doublets are not recommended because the clear top layer, on this type of stone, may melt. (Please Note: Many green stones are often doublets.) Please see this page for more info regarding gemstones.

Set Natural Stones

Q. How can I set natural stones in Art Clay that can't be fired?

You can set natural stones and other materials too delicate to survive the firing process by creating a bezel using fine silver bezel wire, much like regular bezel settings. Measure and form the bezel wire, as you would traditionally. Seal the seam using Oil Paste, and fire. Then press it into the Art Clay. Use Art Clay paste or syringe at the joint to reinforce the work and compensate for shrinkage. Fire the Art Clay with the bezel. After you polish the piece, you can place the stone into the bezel and close using traditional methods.

Firing with Ceramics

Q. Can you fire Silver Art Clay onto ceramics?

Yes, you have several options for working with ceramics. You can work with glazes that "open" at the temperatures Art Clay is sintered at, or you can apply Art Clay to bisque. You can also use Overlay Paste which is specially formulated to bond to glazed surfaces like porcelain.

Firing with Glass

Q. Can you use glass with Art Clay Silver?

Low Fire Art Clay works great with glass. At lower temperatures of 1275-1300°F there is little glass movement, and no yellowing. The glass will stick directly to the silver, allowing for very creative designs. Care should be taken to properly handle and fire the glass, as glass should be annealed slowly in a kiln. Fiber paper should be used under the glass to give it a smooth backside. If you wish to draw or paint a silver design on a glass surface, Overlay Silver Paste can be used for that purpose, as it can be fired from 1200°F, and is formulated to adhere to smooth surfaces.

Classes

Certification Class

Q. Why should I attend a certification class?

The certification classes are carefully planned to guide the student through the techniques for designing and constructing quality work. The certified student is then able to purchase Art Clay supplies at a discount and joins Art Clay World, our education source.

Q. Where can I find classes?

You can find classes by looking at our class calendar . You can also find classes by contacting an instructor in your area. It is best to begin with the Senior Instructor list and if you do not find anyone in your area, please contact the head office.
Calendar

Q. Can PMC certified instructors become certified with Art Clay?

Our crossover course recognizes PMC Instructors' previous experience with the metal clay, while highlighting some of our unique products. Please contact one of our instructors to arrange for this one day class.



 
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